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Press Releases

All the latest news and updates from Ultrasonic Systems, Inc.


USI, Introduces PRISM-1200 for Large, High-Precision Spray Coating Applications
Press Releases
Friday, 05 May 2017 15:29

Haverhill, MA, USA – Ultrasonic Systems, Inc. (USI) announced today the PRISM-1200, a high-speed, high performance spray coating system designed for demanding glass panel coating applications of up to 1.20m in process width. USI’s proprietary, nozzle-less ultrasonic spray head technology is designed for the thin, uniform application of a variety of low viscosity aqueous and solvent based coatings such as anti-reflective, Cadmium Chloride (CdCl2), anti-smudge, adhesion promoters, and other specialty coatings, to glass panels and other flat substrates. With coating transfer efficiency of up to 99% and finished film thicknesses down to the sub-micron level, the PRISM-1200 is designed for high-precision applications with substrate process widths of up to 1,200 mm (48 inches).

Designed to meet high throughput requirements, the PRISM-1200 features a programmable high-speed X-Y-Z gantry to process glass plates and other substrates up to 1.2 meters wide at a process speed of up to 3.3 meters per minute. The system employs a unique bi-directional coating application sequence that delivers an ultra-uniform coating layer to the substrate.

An advanced graphical Windows-based control interface drives all system components including the spray head motion, liquid delivery system and conveyor. The liquid delivery system features dual positive displacement liquid metering pumps for uninterrupted operation, as well as automatic process data logging.

The PRISM-1200 is compatible with a wide variety of coating liquids and features an automated spray head cleaning function.

 
USI Releases - MAX-1200 - Large Substrate Coating System
Press Releases
Thursday, 17 November 2016 08:47

Haverhill, Massachusetts, November 17, 2016 - Ultrasonic Systems, Inc. (USI), a leading manufacturer of high-performance ultrasonic spray coating equipment for the semiconductor, fuel cell, solar, electronics assembly, and medical markets announces the release of the MAX-1200 coating system to its product line.

The MAX-1200 leverages USI's proprietary, nozzle-less ultrasonic spray head technology for the thin, uniform application of a variety of coatings such as anti-reflective, CdCl2, anti-smudge, adhesion promoters, and other specialty coatings used in the solar, lens, and display markets.

Designed to meet high throughput production requirements, the MAX-1200 features a programmable high-speed X-Y-Z gantry to process glass plates or other substrates up to 1.2 meters wide at a process speed of up to 3.3 meters per minute.  The system employs a unique bi-directional coating application sequence that provides an ultra-uniform coating layer onto the substrate.

"We are pleased to introduce our newest high-performance spray coating system as we continue to expand our product line to meet increasingly demanding customer requirements." said Drew Erickson, CEO of Ultrasonic Systems.

 
USI Releases - PRISM-800 - New Large Format Coating System Platform
Press Releases
Wednesday, 16 November 2016 13:38

Haverhill, Massachusetts, November 16, 2016 – Ultrasonic Systems, Inc. (USI), a leading manufacturer of high-performance ultrasonic spray coating equipment for the semiconductor, fuel cell, solar, electronics assembly, and medical applications announces the release of the PRISM-800 coating system to its product line.

The Prism 800 leverages USI’s proprietary, nozzle-less ultrasonic spray head technology for the thin, uniform application of a variety of coatings such as photo resists, EMI shield coatings, fuel cell catalysts and other specialty coatings used in the semiconductor packaging, fuel cell, display, and medical markets.

Designed to meet high throughput production requirements, the Prism 800 features a high-speed, fully programmable X-Y-Z gantry and a large usable spray area of up to 780 mm x 780 mm.  Numerous options are available to increase production capacity including: tandem coating heads, two independent liquid delivery systems, dual substrate lift stations, robot load lift/shuttle station, etc.

“We are pleased to introduce our newest high-performance spray coating system as we continue to expand our product line to meet increasingly demanding customer requirements.” said Drew Erickson, CEO of Ultrasonic Systems.

 
Ultrasonic Systems Launches PRISM-500 Platform with New Conformal Coating Options
Press Releases
Thursday, 23 April 2015 13:47

Haverhill, Massachusetts, April 7, 2015 – Ultrasonic Systems, Inc. (USI), a leading manufacturer of high-performance ultrasonic spray coating equipment for electronics assembly, medical, fuel cell, semiconductor and solar applications announces the release of the PRISM-500 product line configured with new options for the application of conformal coatings to printed circuit boards. A teach camera and an offline programming tool have been developed to increase the ease of creating coating recipes. The teach camera option is fully integrated with the Prism graphical user interface for seamless programming and process verification.

USI’s unique and proprietary nozzle-less ultrasonic spray technology is ideal for the thin and uniform application of a variety of conformal coatings. In addition to ultrasonic spray head technology, USI offers a variety of coating applicators including Micro-Line Digital Dispensing Valve, Dual-Mode Spray Valve and Dispensing Valve. 

“We are pleased to expand the capabilities of our Prism product line to meet the increasingly demanding requirements of our customers in the electronics assembly” said Stuart Erickson, President of Ultrasonic Systems, “We believe that these new features in combination of our numerous coating applicators will deliver unparalleled coating performance.”

For precision conformal coating, the Prism is configured with a PMP liquid delivery system coupled with a Micro-Line Digital Dispensing Valve and Dual-Mode Spray Valve. USI coating systems are industry proven with more than 2,500 systems installed worldwide across multiple market segments.

 
USI Releases New Precision Metering Pump for Conformal Coating
Press Releases
Thursday, 23 April 2015 13:44

Haverhill, Massachusetts, November 19, 2014 – Ultrasonic Systems, Inc. (USI), a leading manufacturer of high-performance ultrasonic spray coating equipment for electronics assembly, medical, fuel cell, semiconductor and solar applications announces the release of the Precision Metering Pump (PMP) for conformal coating applications. The PMP overcomes the limitations of traditional pressurized liquid delivery systems associated with liquid viscosity changes due to changing ambient conditions. The PMP delivers superior process control because the liquid flow rate is controlled by the precision movement of a piston in the pump cylinder preventing flow rate drift due to viscosity changes. The Prism software keeps track of the exact amount of coating used for each coating recipe and stores this data to a log file.

“We are pleased to expand the capabilities of our Prism product line to meet the needs of our conformal coating customers.” said Larry Sirois, Senior Sales Engineer for Ultrasonic Systems, “We believe that the PMP-100 / 200 will deliver enhanced performance not previously available for the conformal coating process.”

 
USI Launches New Lab Scale Coating System
Press Releases
Wednesday, 05 September 2012 10:36

Haverhill, Massachusetts, September 5, 2012 – Ultrasonic Systems, Inc. (USI), the leading manufacturer of high-performance ultrasonic spray coating equipment, announces the introduction of the Prism BT Benchtop system to its line of precision spray coating products.

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USI Announces New Options for MAX-800
Press Releases
Tuesday, 29 May 2012 09:24

Haverhill, Massachusetts, May 29, 2012 Ultrasonic Systems, Inc. (USI), the leading manufacturer of high-performance ultrasonic spray coating equipment, announces that it has developed new options for its MAX-800 coating system to accommodate the expanding list of customer coating requirements.  

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Ultrasonic Systems Launches New High Speed XYZ Coating System
Press Releases
Tuesday, 25 October 2011 07:45

Haverhill, Massachusetts, October 25, 2011 - Ultrasonic Systems (USI), the leading manufacturer of high-performance ultrasonic spray coating equipment for solar, fuel cell and display applications, announces the introduction of the MAX-800 coating systems to its line of precision spray coating products.

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Ultrasonic Systems Installs PV-480 for CIGS Thin Film Module Production
Solar
Wednesday, 10 August 2011 10:54

Haverhill, Massachusetts, August 10, 2011 – Ultrasonic Systems, Inc. (USI), the leading manufacturer of high-performance ultrasonic spray coating equipment, announces the successful installation and commissioning of a PV-480 coating system at Nexcis Photovoltaic Technology, a CIGS solar panel developer, based in Rousset, France.

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Ultrasonic Systems Receives Patent for Nozzle-less CAT ILDS Series of Ultrasonic Spray Heads
Press Releases
Tuesday, 31 May 2011 10:54

Haverhill, MA - Ultrasonic Systems, Inc. has been awarded a patent for their CAT ILDS series of nozzle-less ultrasonic spray heads by the United States Patent and Trade Office.

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Ultrasonic Systems Installs Prism System for Photoresist Spray Application
Semiconductor
Wednesday, 18 May 2011 09:00

Haverhill, MA - Ultrasonic Systems, Inc. announces the recent sale of a Prism coating system for the application of photoresist.

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USI Adds Engineering Veteran to Supplement Technical and Manufacturing Expertise
Press Releases
Tuesday, 19 April 2011 15:27

Haverhill, MA - Ultrasonic Systems, Inc. announces the addition of Michael P. Kiley as Engineer.

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USI Expands Testing Lab for Precision Coating Systems
Press Releases
Thursday, 14 April 2011 12:53

Haverhill, MA - Ultrasonic Systems, Inc. announces the expansion of its on-site testing lab.

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Ultrasonic Systems Installs PV-480 for Thin-film Solar Module Production
Solar
Thursday, 24 February 2011 08:10

Haverhill, MA - Ultrasonic Systems, Inc. announces the installation of a PV-480 coating system at a US-based CdTe solar panel manufacturer.

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Heated Vacuum Chuck Provides Flexibility to the Prism Spray Coating System
Fuel Cell
Thursday, 13 January 2011 16:29

Haverhill, MA - Ultrasonic Systems, Inc. announces the availability of a heated vacuum chuck option for the Prism spray coating system.

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USI's New PMP-200 Precision Metering Pump Increases Performance, Control, and Efficacy
Fuel Cell
Thursday, 06 January 2011 12:41

Haverhill, MA - Ultrasonic Systems, Inc. announces the all-new PMP-200 Precision Metering Pump for the Prism spray coating system.

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Ultrasonic Systems, Inc. Further Increases its Installed Base in Asia
Solar
Friday, 17 September 2010 10:52

Haverhill, MA - Ultrasonic Systems, Inc. has futher increased its installed base in Asia with the sale of PV360 photovoltaic coating systems for the in-line thermal diffusion process.

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Ultrasonic Systems, Inc. Launches New High-Efficiency Spray System for Solar Applications
Solar
Friday, 17 September 2010 10:35

Haverhill, MA - Ultrasonic Systems, Inc. has launched the third generation PV360 for high volume, precision coating for PV cell manufacturing requirements.

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