by site_admin | Sep 5, 2012 | Press Releases
Haverhill, Massachusetts, September 5, 2012 – Ultrasonic Systems, Inc. (USI), the leading manufacturer of high-performance ultrasonic spray coating equipment, announces the introduction of the Prism BT Benchtop system to its line of precision spray coating products.
The Prism BT Benchtop leverages USI’s proprietary, nozzle-less ultrasonic spray head technology for the thin, uniform application of a variety of coatings, inks and suspensions used in the fuel cell, display, medical device, printed circuit board electronics assembly and semiconductor manufacturing processes.
Designed for lab scale and research and development coating requirements, the Prism BT Benchtop system features a programmable X-Y-Z gantry and usable spray area of up to 400mm x 400mm. Liquid delivery system options include USI’s Precision Metering Pump with servo motor liquid flow control and integrated liquid stirring, a research grade syringe pump and pressurized reservoirs of various sizes. Other system options include a substrate heater with vacuum hold and 90 degree pneumatic spray head rotation.
“We are pleased to introduce our newest high performance spray coating system as we continue our commitment to offering coating solutions that meet the specific application requirements of our customers,” said Stuart Erickson, President of Ultrasonic Systems.
by site_admin | May 29, 2012 | Press Releases
Haverhill, Massachusetts, May 29, 2012 – Ultrasonic Systems, Inc. (USI), the leading manufacturer of high-performance ultrasonic spray coating equipment, announces that it has developed new options for its MAX-800 coating system to accommodate the expanding list of customer coating requirements.
The MAX-800 leverages USI’s proprietary, nozzle-less ultrasonic spray head technology for the thin, uniform application of a variety of coatings used in display manufacturing, fuel cell manufacturing, battery manufacturing, solar cell manufacturing and medical device manufacturing processes.
The MAX-800 features a high speed, fully programmable X-Y-Z gantry and large, usable spray area of up to 780mm x 780mm. New options for the system include application-specific sized heated substrate fixture with vacuum hold, a heavy-duty conveyor for large substrates and pallets, an automated reel to reel system for coating foil substrates and a walking beam conveyor for transporting tablet computer sized glass plates. The optional active HEPA filtration system and vacuum purged actuators ensure class 100 clean room compatible conditions in the spray area. USI’s Precision Metering Pump liquid delivery system with servo motor control and automatic pump re-fill, delivers precise, repeatable liquid flow to the spray head.
“We are pleased to introduce these new options for our newest high performance spray coating system as we continue our commitment to offering coating solutions that meet the specific application requirements of our customers,” said Stuart Erickson, President of Ultrasonic Systems.
by site_admin | Oct 25, 2011 | Press Releases
Haverhill, Massachusetts, October 25, 2011 – Ultrasonic Systems (USI), the leading manufacturer of high-performance ultrasonic spray coating equipment for solar, fuel cell and display applications, announces the introduction of the MAX-800 coating systems to its line of precision spray coating products.
The MAX-800 leverages USI’s proprietary, nozzle-less ultrasonic spray head technology for the thin, uniform application of a variety of coatings, inks and suspensions used in the touch panel display, fuel cell and semiconductor manufacturing processes.
Designed for high throughput production requirements, the MAX-800 features a high speed, fully programmable X-Y-Z gantry and a large usable spray area of up to 780mm x 780mm. USI’s Precision Metering Pump liquid delivery system with servo motor control and automatic pump refill, ensures precise, repeatable liquid flow to the spray head. Options include a configurable walking beam conveyor for substrate transport, substrate loader and un-loader, tandem spray head operation, active HEPA filtration and a class 100 clean room compatible package.
“We are pleased to introduce our newest high performance spray coating system as we continue our commitment to offering coating solutions that meet the specific application requirements of our customers,” said Stuart Erickson, President of Ultrasonic Systems.
by site_admin | Aug 10, 2011 | Press Releases, Solar
Haverhill, Massachusetts, August 10, 2011 – Ultrasonic Systems, Inc. (USI), the leading manufacturer of high-performance ultrasonic spray coating equipment, announces the successful installation and commissioning of a PV-480 coating system at Nexcis Photovoltaic Technology, a CIGS solar panel developer, based in Rousset, France.
The system will be utilized for the application of sodium fluoride solution, a process that improves the overall efficiency of the cell. The PV-480 leverages USI’s proprietary, nozzle-less ultrasonic spray head technology for a more uniform and repeatable coating deposition vs. conventional air atomizing spray nozzle, conventional ultrasonic nozzle, and roll coating technologies.
Designed for high-volume in-line manufacturing, the PV-480 processes glass plates up to 48 inches wide at line speeds of up to six feet per minute. The PV-480 delivers liquid coating with transfer efficiencies in excess of 90%, utilizing a traversing Ultra-Spray® blade head. Th
is versatile system is ideal for the application of a variety of low viscosity liquids used in the manufacture of thin film photovoltaic cells.
“The PV-480 complies perfectly with our expectations and provides excellent coating performance,” said Herve Rivoal, Chemistry Section Head of Nexcis Photovoltaic Technology. “We are pleased with our growing success with thin-film solar manufacturers requiring the latest manufacturing equipment technology to create reliable, efficient thin-film modules,” said Stuart Erickson, President of Ultrasonic Systems. “The latest PV-480 installation reflects the success of our unique nozzle-less spray head technology for spray coating applications critical to CIGS thin-film solar production.”
by site_admin | May 31, 2011 | Press Releases
Haverhill, MA – Ultrasonic Systems, Inc. has been awarded a patent for their CAT ILDS series of nozzle-less ultrasonic spray heads by the United States Patent and Trade Office.
Ultrasonic Systems, Inc. (USI), the leading manufacturer of high-performance ultrasonic spray coating equipment for solar, fuel cell, medical, and semiconductor applications, has been awarded a patent for their CAT ILDS series of nozzle-less ultrasonic spray heads by the United States Patent and Trade Office. The CAT ILDS spray head is an integral part of USI’s versatile Prism spray coating machine, optimized for the thin, uniform application of a variety of low viscosity materials.
The CAT ILDS nozzle-less ultrasonic spray head features a coating pattern range of 3mm to 25mm, and is available in 35 kHz or 60 kHz frequencies, depending on the viscosity of the liquid. The CAT ILDS can handle a variety of coating liquids, including fuel cell coatings, conductive inks, fluxes, photoresists, dopants, and conformal coatings, as well as other proprietary liquids. All process parameters such as liquid flow rate, air pressure, the height and speed of the CAT ILDS head are set electronically for maximum control and flexibility.
“USI is honored to announce its newest patent for the CAT ILDS series of spray heads”, said Stuart Erickson, President of Ultrasonic Systems. “Our engineering team is constantly improving our technology, especially regarding the spray heads, so our customers can benefit from the most accurate and efficient coating equipment available.”
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